Maple-Smoked Beef Jerky on the Weber Searwood (Pellet Grill Jerky)

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This batch came out exactly how I want homemade jerky to eat — savory, lightly sweet, clean smoke, and dry without being brittle. Low and slow on the Weber Searwood using maple pellets gave it a subtle sweetness that didn’t overpower the beef. Family taste test passed, which is always the final checkpoint.

This is a real backyard jerky cook — not dehydrator jerky and not store-bought chewy. Just good beef, a simple marinade, and patience.

Serves

Makes about 1.75–2.25 lb finished jerky (yield varies based on slice thickness and final dryness).

Ingredients

Meat

  • 4.2 lb Certified Angus Beef Top Round (London Broil)
  • Trim all visible fat and silver skin
  • Slice about 1/4 inch thick

Marinade

  • 1 1/3 cups low-sodium soy sauce
  • 2/3 cup Worcestershire sauce
  • 3–5 tbsp brown sugar or honey (adjust to taste)
  • 2 1/2 tsp black pepper
  • 2 1/2 tsp garlic powder
  • 1 1/4 tsp onion powder
  • Optional: red pepper flakes or cayenne for heat

Instructions

  1. Firm the meat: Freeze beef 1–2 hours until firm (not solid). This makes slicing clean and consistent.
  2. Trim & slice: Trim aggressively — fat shortens shelf life. Slice evenly to keep drying times consistent. (Slice with the grain for a firmer chew, or against the grain for a more tender bite.)
  3. Mix the marinade: Whisk all marinade ingredients until fully combined.
  4. Marinate: Add beef to a large zip bag or container and marinate 12–24 hours in the refrigerator. Flip/stir once halfway through.

Smoking Setup

  • Grill: Weber Searwood
  • Pellets: Maple
  • Mode: Smoke Boost
  • Temperature: 180°F

Smoking Process

  1. Remove beef from marinade and pat lightly dry (don’t rinse).
  2. Arrange strips on wire racks, leaving space for airflow.
  3. Smoke at 180°F for about 3 1/2 hours.
  4. Rotate racks halfway through for even drying.
  5. Increase grill temp to 200°F.
  6. Finish another 30–45 minutes, until jerky bends and cracks but doesn’t snap.

Finish & Storage

  • Cool completely 45–60 minutes before storing.
  • Vacuum seal for best results (Mason jars work great if you have the setup).
  • Refrigerate for longest shelf life.

Nutrition

Estimated per 1 oz finished jerky:

  • Calories: ~85–95
  • Protein: ~11–13 g
  • Carbs: ~3–4 g
  • Fat: ~1–2 g
  • Sugar: ~2 g

Macros vary based on sugar amount and final dryness.

Notes from the Cook

  • Low-and-slow wins: Smoke Boost at 180°F dries without cooking too fast.
  • Maple pellets: Subtle sweetness, clean smoke, no bitterness.
  • Doneness test: You want “bend + crack,” not a snap.

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